Process Burners

COOLstar®+ Burner

The new COOLstar^®+ sets new standards in combustion equipment performance in an easy-to-retrofit design that helps operations achieve more with less.

Overview

Next-Level Performance.
PLUS Easy Integration.

The new COOLstar^®+ process burner from John Zink combines the field-proven reliability of a trusted platform with innovative technology to raise the bar for combustion equipment performance. Its easy-to-retrofit design unlocks increased productivity and reliable emissions control without the need for costly system overhauls. And with stable operation across diverse gas blends and operating conditions, increased fired duty density, and improved burner reliability with fewer maintenance demands, COOLstar^®+ maximizes long-term value through sustainable innovation.

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Features

Optimized airflow uniformity
Delivers consistent air distribution, resulting in stable flame performance and improved fuel efficiency.

Reduced fuel complexity
Simplifies fuel system requirements, improving adaptability and ease of maintenance.

Broad turndown ratio
Excellent turndown performance improves burner efficiency across variable demand conditions to improve operational flexibility.

Benefits

Enhance fired duty density
Achieves 5%-20% higher fired duty density by minimizing pressure drop across the burner.

Reduced NOx emissions
Complete fuel staging, ARIA damper control, and targeted fuel distribution optimize performance and mitigate emissions.

Reduced consumables
Less metal and fewer consumables in the burner throat improve operational reliability while minimizing costs and downtime.

Changing the Equation for Combustion

+ Increase production capacity without increasing your footprint

Complete fuel staging maximizes firing capabilities while industry-leading fired duty density unlocks higher throughput without the need for additional infrastructure.

+ Integrate into existing systems with ease

Developed to seamlessly integrate into widely used burner platforms, COOLstar^®+ simplifies retrofits with a cost-effective solution that often only requires tile and tip replacements.

+ Balance regulatory compliance with cost-effective operations

Low NOx emissions, superior flux profile performance and excellent turndown performance relieve emissions constraints while increasing asset productivity.

+ Reduce maintenance demands and operational downtime

Fewer maintainable parts, no consumables in the burner throat and minimal need for noise abatement enhances uptime and productivity by lowering maintenance demands.

Partner With John Zink

With nearly a century of leadership in combustion and emission control, we are committed to being your trusted partner. Collaborate with John Zink for reliable solutions backed by expert service and support.

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